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Overview

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The ProSmart® predictive condition monitoring system enables you to IDENTIFY and SOLVE problems before they impact production. 

The ProSmart system collects and analyzed machine health every 5 seconds, automatically notifying you of changing conditions.  Resources are optimized and maintenance activities are PLANNED instead of REACTIVE.

A wireless architecture reduces installation costs and complexity.  A web based client eliminates software installation and maintenance costs and also enables multi-site management.

Approved for Class I, Division 2 hazardous areas.

 

ProSmart Product Bulletin

 


Plant Profitability

Applications

PRIMARY Services

A machine does not have to be a critical asset to have a massive impact on plant production when it goes down. Unfortunately, it is a costly proposition to continuously monitor anything but your most critical machines. ProSmart solves this problem by providing near continuous monitoring on machines at an installed cost that is fractions of traditional systems.

 

REMOTE Locations

Monitoring hundreds of small cogeneration plants, each with 20-30 pieces of rotating equipment, created a significant challenge for this customer. How do you ensure equipment availability and uptime without adding dedicated resources to each plant? ProSmart solved this by providing data collection and advanced analysis capabilities to each machine, all tied into the Internet and providing access worldwide and to the best vibration analysts available.

 

 PROBLEM Solving

Periodic bearing failures on your compressor are more than just aggravating; the repair costs and lost production is costly. The challenge of diagnosing problematic equipment is that they typically fail when you’re not there. ProSmart has solved this problem by providing the ability to process conditions and motor load conditions in addition to machinery vibration and temperature. Sampling every 5 seconds for 24 hours-a-day means that ProSmart is there when you’re not.

 

RESOURCE Optimization

Walking around and collecting data takes valuable time away from the real capabilities of your vibration analysts — solving problems. In addition, the walk-around misses critical transients and changes in the operating conditions of your equipment which can lead to faulty conclusions. ProSmart solved this problem by automating the data collection of one customer’s system. This enabled their monitoring program to be expanded without having to add hard-to-find resources.

 

How ProSmart Works

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